induction sealing machine

The SealerOn™ 3000: Versatility at Its Finest

The SealerOn 3000: Versatility at Its Finest

Introducing the High-Speed Induction Sealer: SealerOn™ 3000

The SealerOn™ 3000 is the high-speed induction sealer designed for efficiency, adaptability, and precision—far more than just another sealing machine. Whether used in food production, pharmaceuticals, nutraceuticals, or cosmetics, it offers unmatched versatility. As demand grows for tamper-evident packaging and faster throughput, businesses are turning to smarter automation solutions. The SealerOn™ 3000 meets those needs on every level.

Designed for Industrial Throughput

In today’s competitive manufacturing environment, speed and reliability are essential. Therefore, the SealerOn™ 3000 was developed to meet the exacting needs of high-volume production lines. As a result, this high-speed induction sealer supports continuous, non-contact sealing—ideal for operations requiring minimal downtime and consistent output.

Moreover, with an advanced induction coil and smart sensor integration, it ensures that every container receives a uniform, tamper-evident seal, regardless of size or cap style. In fact, whether sealing flat caps, sport caps, or specialty closures, the machine adjusts with ease, offering true plug-and-play performance.

Unmatched Versatility in a Compact Design

Unlike many bulky industrial machines, the SealerOn™ 3000 has a compact footprint that fits neatly into existing production spaces. However, don’t be fooled by its size—this high-speed induction sealer still delivers power and precision at scale.

Furthermore, it accommodates a wide range of containers, from small supplement bottles to larger cosmetic jars. Consequently, it becomes an ideal choice for manufacturers managing a diverse product portfolio. Additionally, switching between container types requires no retooling, thanks to its modular design.

Smart Features With This Efficient Induction Sealing Machine

The SealerOn™ 3000 isn’t just fast—it’s smart. This high-speed induction sealer comes with features that enhance usability and reduce operational complexity:

Universal Flat Cap Induction Sealing Head: allows operation with flat caps ranging from 20 mm to 120 mm, without frequent adjustments to the sealing head angles.

Tool-free height adjustment: Accommodate different container heights without manual tools.
Touchscreen controls: Intuitive interface for quick setup and process monitoring.
Built-in diagnostics: Real-time alerts and system checks minimize the risk of faulty seals.
Auto-shutoff and safety sensors: Ensure operator safety and equipment longevity.

Each of these features contributes to shorter changeover times and improved operational efficiency, which translates into better ROI for your business.

The High-Speed Induction Sealer Built to Scale With Your Operation

Whether you’re a growing mid-sized business or an established enterprise, scalability is essential. That’s why the SealerOn™ 3000 grows alongside your operational needs. Specifically, this high-speed induction sealer integrates seamlessly with automated conveyors and bottle handling systems. As a result, as output increases, the SealerOn™ 3000 remains a dependable cornerstone of the sealing process.

In addition, it supports remote diagnostics and maintenance, making it easier to remain operational with minimal interruption. As industries increasingly shift toward remote operation and centralized monitoring, this feature becomes even more valuable.

Reliability That Reduces Waste and Downtime

Every minute of downtime in a production line is costly. Therefore, reliability is built into every component of the SealerOn™ 3000. Its solid-state induction generator delivers consistent sealing power, effectively reducing the likelihood of defective products due to under- or over-sealing.

Additionally, this high-speed induction sealer includes integrated cooling systems to protect both the machine and the materials. With better thermal management, it allows for longer shifts without performance loss. In the end, this is the kind of reliability that builds trust with your end users.

A Green Choice for Sustainable Packaging

Today’s manufacturers are increasingly looking for environmentally friendly solutions. The SealerOn™ 3000 contributes to sustainability in several ways. Firstly, it reduces the need for shrink bands or extra tamper-evident labels by sealing directly onto the induction liner, which cuts down on plastic waste and packaging materials.

Secondly, the high-efficiency design of this high-speed induction sealer reduces power consumption compared to traditional sealing systems. As a result, less energy use translates to lower utility costs and a smaller carbon footprint.

Easy Integration Into Existing Lines

Whether you’re automating from scratch or upgrading an old system, integration can often be a pain point. However, the SealerOn™ 3000 makes it painless. Designed for compatibility with most standard conveyors and packaging lines, this high-speed induction sealer installs quickly and works flawlessly with upstream and downstream systems.

There’s no need to overhaul your setup—this machine fits in and performs from day one. Furthermore, with optional bottle spacing wheels and infeed guides, it adapts smoothly to your unique production needs.

Global Support and Training

When you invest in the SealerOn™ 3000, you get more than just a high-speed induction sealer—you get comprehensive support. SealerOn™ provides global service, installation, and training. Our team ensures you get the most from your investment from day one.

We offer remote training sessions, step-by-step setup guides, and ongoing technical assistance. That way, your team feels confident operating and maintaining the equipment. Our goal is to empower your staff, minimize downtime, and maximize uptime.

Applications Across Industries with This Fast Induction Sealer

The SealerOn™ 3000 serves a wide array of industries:

Food & Beverage: Ensure tamper-proof packaging for sauces, condiments, oils, and drinks.
Pharmaceuticals: Achieve secure seals for tablets, capsules, and liquid medications.
Nutraceuticals: Handle a range of plastic and glass containers for supplements.
Cosmetics & Personal Care: Seal creams, lotions, and oils with style and integrity.

In each case, this high-speed induction sealer offers precision, speed, and flexibility—traits essential for maintaining brand integrity and compliance.

Why Choose the SealerOn™ 3000?

Still wondering if this is the right choice? Here are the top reasons to choose this high-speed induction sealer:

Fast, continuous sealing for high-output operations
Minimal maintenance and maximum uptime
Support for diverse container and cap types
Eco-friendly design with energy-saving components
Seamless line integration
Global service and remote diagnostics

When you choose the SealerOn™ 3000, you’re investing in a proven, scalable solution trusted by manufacturers worldwide.

Final Thoughts

In an age where speed, precision, and adaptability are everything, the SealerOn™ 3000 stands out as the ultimate high-speed induction sealer. Built with the needs of real manufacturers in mind, it brings together cutting-edge technology, operational simplicity, and long-term reliability.

Whether you’re launching a new product line or upgrading your sealing equipment, the SealerOn™ 3000 provides the performance edge your business needs. Don’t settle for average sealing—upgrade to a solution that delivers speed and consistency at scale.

Ready to seal the future?

Contact us today to learn how the SealerOn™ 3000 can transform your production line.

The SealerOn™ Mini: Small but Powerful

The SealerOn Mini

The SealerOn™ Mini is a small powerhouse and workhorse for induction sealing. The next step up from a Semi-Automated Bench-top Induction Machine, this incredible device has its own conveyor, streamlining your production processes.

How does The SealerOn™ Mini work?

The SealerOn™ Mini is designed to run inline with the LabelOn™ Mini label applicator, allowing you to have your own mini production line while maintaining an impressive daily production capacity. The machine is also compatible with Epson Colorworks Label Printers, allowing you to print your own labels while the machine does the sealing for you—all on a single table!

Furthermore, the SealerOn™ Mini was devised with the consumer in mind. The machine prevents the sealing head from starting when the conveyor is off, ensuring no issues arise during production. An optional back-up sensor is also available to prevent the piling up of products when there is no available path for them to exit the sealing head area. If this sensor is activated continuously for too long, the sealing head will automatically turn off.

Connect with Us

With our unique expertise and range of capless induction sealing equipment, we can solve all your capless induction sealing challenges—be they on a small or large scale! Let us guide and supply you with the most cost-effective induction sealing material to suit your process.

Capless Induction Sealing Glass Bottles with Metal Lids

Capless Induction Sealing with Metal Lids

This is SealerOn’s 5-head capless induction sealing machine. With this, dry products packed into glass can be induction sealed—even if the package has a metal lid. The machine fills the glass jars, adds a desiccant and then the Capless Induction Sealing Process takes place. Finally, an attractive metal cap is placed over the sealed top of the glass jar.

Products are finished in a high-end glass package with tamper evidence and a moisture and oxygen barrier with close to zero transmission rates.

How does our 5-Head Capless Induction Sealing Machine do it?

Rolled induction sealing material is cut and applied to the top sealing surface of the vial. Our unit has 5 filling sealing heads allowing for higher processing speeds. The sealing cycle then lasts 0.2 to 0.4 seconds introducing only minimal heat energy to produce the seal.

Key Benefits to Capless Induction Sealing

100% visual inspection of the seal is possible.
More pressure can be applied at the time of sealing resulting in a better and more even contact during the induction sealing cycle.
For single-use containers, the process can eliminate the need for multi-layer cap lining or even eliminate the need for a cap altogether.
For containers with metal/metalized plastic caps, tamper evidence is still achievable along with a moisture and oxygen barrier with close to zero transmission rates.

Connect with Us

With our unique expertise and range of capless induction sealing equipment, we can solve your product challenges—whether they be on a smalll or large scale! Allow us to guide and supply you with the most cost-effective and reliable induction sealing materials to suit your process.

Induction Sealing Bottles with Specialty Caps

Induction Sealing

A Tunnel Induction Sealing Head lets you seal caps where the foil sits a distance greater than say 4 mm from the top surface of the cap; This is often the case with twist top spouts, flip top lids, sports drink caps, sipper caps or shaker caps.

Induction sealing is a process where a coil in the shape of an elongated loop is used to generate a fast oscillating high magnetic field. This magnetic field can change poles as many as 100,000 times every second.

The magnetic field can travel through air and plastic. When the magnetic field meets a metal surface, the magnetic field “induces” a high oscillating current in that metal surface in a plane that is parallel to the coils that generated the magnetic field.

A magnetic field generated from a “point” dissipates with the cube of its distance from that point.

In general, the magnetic field of an induction sealing machine needs to be within 5mm or ¼ inch from the sealing foil to obtain meaningful production speeds.

There are a large range of caps that do not fit the standard flat top profile and present a problem to bring the magnetic field of the heat sealing equipment to within 5mm or ¼ inch from the sealing foil.

These specialty caps need an adaption from a standard flat coil sealing head to a tunnel sealing head. The Coils are shaped to pass around the tunnel. The tunnel allows the protruding feature of the specialty caps to pass through the machine without lifting the plane of the magnetic field further away from the sealing foil within the bottle cap.

On the SealerOn website there is a youtube icon that will link you to videos showing SealerOn™ heat sealing or more accurately induction heat sealing using a tunnel sealing head.

The SealerOn™500 fitted with a sealing tunnel is capable of sealing at sealing speed up to 10 Meters per Minutes or 30 Feet per Minute depending on the cap and foil combination.

For faster induction sealing there is the MeRo adjustable tunnel sealing machines. These machines have the added and unique feature of having an adjustable width sealing head. Having an adjustable width enables higher concentrating and focussing of the induction field allowing for higher speed sealing. A MeRo 2Kw unit is capable of sealing at sealing speed up to 30 Meters per Minutes or 90 Feet per Minute depending on the cap and foil combination.

Efficient cap sealing means that less time is needed under the sealing head and hence higher production speed is possible.

A Flat profile sealing head will allow for a greater range of cap sizes and even allows for that Sealing head to be placed at an angle across the product’s path to achieve sealing of cap diameters that are even wider than the coil winding pattern within the sealing head. It is quite possible to have a Flat profile sealing head that can seal caps from 30mm to 110mm wide. The trade-off for the versatility of this profile sealing head on a heat sealing head is lower speed throughput and an inability to seal specialty caps.

SealerOn™ Large Caps

Large Caps

The SealerOn™ Induction Sealing Machine range is a versatile entry level range aimed primarily at Flat Cap induction sealing applications.

The SealerOn™ 3000 is typically rated for Flat Caps of Diameter 20 mm to 120 mm traveling on a conveyor at speeds up to 20 Meters (60 Ft) per minute.

The Actual Speed needs to be determined with the Cap, Lining Material and Bottle combination to hand. The Standard frame Allows the Sealing Head to be adjusted from 710 mm to 1200 mm above the floor Level. This height range can be “offset” up or down upon request. Technicians are not expected to repair any components.

Ideally a spare Generator is on hand or can be provided while the Generator is sent to our manufacturers service center for repair.

Click to Enlarge Image

MeRo Flat Caps

Flat Caps

With Induction sealing it is important to identify if your range of plastic caps is considered “Flat Caps” or specialty caps.

A “Flat Cap”, generally speaking, refers to a cap where the plane of the induction liner is within 4.0 mm of the plane of the Cap’s top surface.

See the picture below:

With only Flat Caps, a Flat Sealing Head can be provided.
With A Flat Sealing Head it is possible to cater for a wide range of cap sizes.

The energy transfer for a Flat Sealing Head is not as efficient as a Tunnel sealing head but the versatility often makes up for the reduced speed throughput compromise of a Flat Sealing Head

Mero Flat Caps