SealerOn Induction Sealing

SealerOn2023

Capless Induction Sealing Glass Bottles with Metal Lids

Capless Induction Sealing with Metal Lids

This is SealerOn’s 5-head capless induction sealing machine. With this, dry products packed into glass can be induction sealed—even if the package has a metal lid. The machine fills the glass jars, adds a desiccant and then the Capless Induction Sealing Process takes place. Finally, an attractive metal cap is placed over the sealed top of the glass jar.

Products are finished in a high-end glass package with tamper evidence and a moisture and oxygen barrier with close to zero transmission rates.

How does our 5-Head Capless Induction Sealing Machine do it?

Rolled induction sealing material is cut and applied to the top sealing surface of the vial. Our unit has 5 filling sealing heads allowing for higher processing speeds. The sealing cycle then lasts 0.2 to 0.4 seconds introducing only minimal heat energy to produce the seal.

Key Benefits to Capless Induction Sealing

  • 100% visual inspection of the seal is possible.
  • More pressure can be applied at the time of sealing resulting in a better and more even contact during the induction sealing cycle.
  • For single-use containers, the process can eliminate the need for multi-layer cap lining or even eliminate the need for a cap altogether.
  • For containers with metal/metalized plastic caps, tamper evidence is still achievable along with a moisture and oxygen barrier with close to zero transmission rates.

Connect with Us

With our unique expertise and range of capless induction sealing equipment, we can solve your product challenges—whether they be on a smalll or large scale! Allow us to guide and supply you with the most cost-effective and reliable induction sealing materials to suit your process.

Contact us here.

Capless Induction Sealing Using Pre-Cut Liners

Capless Induction Sealing using Pre-cut Induction Liners

This machine is a Single Rotary Head Capless Induction Sealer. With this machine, the jars are first filled, and then the Capless Induction Sealing Process takes place. Finally, a cap is applied on the product, which may be metal or metalized.

With high end products, a high end glass package can be achieved with tamper evidence along with a moisture and oxygen barrier. This allows the product to have  close to zero transmission rates.

How is Capless Induction Sealing done?

Pre-cut induction sealing materials are loaded into a single magazine above the rotating induction sealing head(s). An induction seal is then transferred onto the induction sealing head and applied to the top sealing surface of the Product. Each induction sealing cycle lasting merely 0.2 to 0.4 seconds can already seal the product in, while introducing only minimal heat energy.

Key Benefits of Capless Induction Sealing

  • 100% visual inspection of the seal is possible.
  • More pressure can be applied at the time of sealing, resulting in a much better and more even contact during the induction sealing cycle.
  • For single use containers, capless induction sealing can eliminate the need for multi-layer cap lining or even eliminate the need for a cap.
  • For containers with metal or metalized plastic caps, tamper evidence can still be achieved along with a moisutre and oxygen barrier with close to zero transmission rates. 
  • Size Change Tools are relatively simple to fit and inexpensive.
  • Promotions can be added onto the foil prior to placing the cap on the jar so consumers can participate in promotions when they open your product.

Connect with Us

With our unique expertise and unique range of Capless Induction Sealing Equipment, we can solve your capless induction sealing challenges—be they on a small or large scale! Allow us to guide you and supply you with the most cost effective induction sealing material to suit your processes.

Contact us here.

Covid19 Applications – Diagnostic Reagent Tube Filling and Sealing

Covid-19 Impact

With its rampant spread, the COVID-19 phenomenon has decimated lives, livelihoods and caused the world to grind to a screeching halt. The devastation left in its wake has motivated the world to unite against this deadly phenomenon and to help diminish its spread through extensive testing methods.

Covid-19 Reagents

Methodologies for the detection of the virus make use of reagents—substances added to the patients’ samples to initiate a chemical reaction, which can then be interpreted. The science is still developing, however, the resources needed have become scarce as the virus spreads.

Covid Testing Kit Manufacture

The need for faster dissemination of testing materials has pushed companies all over the world to produce more reagent based test kits. We can make facilitate this process more efficient through the use of machines already designed and tested to specifically fill and seal diagnostic reagent tubes or reagent vials.

Covid-19 Reagent Machine

Our 10-head machine is capable of filling and sealing more than 60 quality reagent tubes every single minute.

Diagnostic Reagent Filling and Capless Induction Sealing Machine - Covid19 Applications

At SealerOn, we are able to offer you this equipment either as stand-alone or help you streamline your entire production from the moulding of the tubes through to packing them for fast deployment all over the world.

We have engineers at hand that can help you with machine set-up and whatever needs may arise during the process. Along with competitive pricing, we also offer you–our valued clients–the best consultation, equipment and turnkey solutions to help you with any of your future test kit endeavours.

For inquiries, Contact us.

 

SealerOn’s Single Rotary Head, Capless Induction Sealing Machine

Single Rotary Head, Capless Induction Sealing Machine

This is SealerOn’s Single Rotary Head, Capless Induction Sealing Machine. With this machine, jars are first filled and then the capless induction sealing process takes place. Finally, a metal/metalized cap can be applied to the product. A high end glass package is achievable with tamper evidence and a moisture and oxygen barrier with close to zero transmission rates.

How does the Single Rotary Head Capless Induction Sealing Machine work?

Rolled induction sealing material is cut and applied to the top sealing surface of the vial. An induction sealing cycle as short as 0.2 to 0.4 seconds can seal the top of the film using minimal heat energy.

Key Benefits to Capless Induction Sealing

  • 100% visual inspection of the seal is possible.
  • More pressure can be applied at the time of sealing resulting in better and more even contact during the induction sealing cycle.
  • For single-use containers, our process can eliminate the need for multi-layer cap lining or even eliminate the need for a cap.
  • For containers with metal or metalized plastic caps, tamper evidence and moisture and oxygen barriers are still achievable, allowing close to zero transmission rates.
  • Promotional material may be added onto the foil prior to placing the cap on the jar so that consumers can participate when the product is opened.

Connect with Us

With our unique expertise and range of capless induction sealing equipment, we can solve all your capless induction sealing challenges—be they on a small or large scale! Let us guide and supply you with the most cost-effective induction sealing material to suit your process.

Contact us here.

Investigating Glass Induction Sealing

Below are excerpts from an email that was sent for an inquiry which we published on this blog as part of FAQ.

Thank you for your earlier messages and a link you sent I see the glass you are considering to use for induction sealing looks like the following:

drinking glass for induction sealing

Your Questions 01:
It has been confusing, because I have gotten or read contradicting things. Mostly I have been told that we should use CONDUCTION machines for glass, because most INDUCTION relies on caps. I have also been told that there is only one kind of liner/seal that works on glass, and that is called INDUCTION (very confusing).

I believe both of your companies Adeneli and SealOn only make INDUCTION machines, and lids/seals for INDUCTION machines, not CONDUCTION. Is this correct?

Even though I read on your website, that INDUCTION LINERS only work on INDUCTION machines, again that contradicts what others have said so I wondered if you could elaborate on that. Why do you say it won’t work with CONDUCTION machines?

Even though I read on your website, that INDUCTION LINERS only work on INDUCTION machines, again that contradicts what others have said so I wondered if you could elaborate on that. Why do you say it won’t work with CONDUCTION machines?

Our Answers01:
Our specialty is Induction Machinery.

We can tell you that usually induction sealing is done on products that have caps because the induction seal is held in the cap against the containers sealing edge with some cap tightening force for the induction cycle.

Where there is no cap on the product or where the cap interferes with the induction process (either it has Metal content or is an unusual shape) we have a very special range of induction sealers called “Capless Induction Machines”

Glass Induction Sealing is a tricky area of induction sealing dependent on the glass and the contents as it involves a hot melt adhesive layer which will perform quite differently depending on:

-The glass
-The contents
-The induction sealing material
– The induction sealing parameters including:
– The length of the induction cycle
– The Intensity and the “profile” of the induction cycle
– The pressure on the seal during the induction cycle
– The cooling period before releasing the pressure of the sealing head
– The shape of the induction coil; sometimes it needs to extend “around” the lip of the container
– The dead fold properties of the foil

Heat Conduction machines are NOT our specialty, however, I can tell you they rely on a sealing surface to be heated using heating elements and the sealing surface needs to maintain a temperature that is in a range that suits the sealing material and the container such that the sealing material and the container can fuse/melt together.

When sealing onto Plastic , which is not much of a heat sink, maintaining the sealing surface temperature is quite straight forward and you can expect the material and container to fuse/melt together.

The heat source for an induction machine is the induction process onto the sealing foil – it is an instant source of heat for the period of the induction cycle. When sealing onto glass it is usually a process of melting an adhesive (under pressure), and allowing the adhesive to cool/set before you release the pressure

Your Questions 02:
I see that you say you have cap-less that works on glass but I can’t tell if they can be custom printed, and roll over the sides like we want. I also can’t tell if you have smaller scale, table top machines, that are manual or semi-automatic that would work for the cap-less glass application. I doubt we could invest in a large conveyor belt automatic machine at this time.

Containers-I have also read about possible specially treated glass for using foil lids, but I can’t tell if this is a necessity or not and if so how to go about it. The place I read this regarded yogurt, and since ours is not a food product or liquid or powder, I wonder if this treated glass makes the bond much stronger for those purposes but that it would still seal without treated glass. Because for our purposes it would not have to be overly strong, and we want to have it fold down the sides which would help secure it.

Our Answers02:
On our side we can provide glass sealing induction foil.
For induction foil the MOQ of foil is 3000m² = 32000ft² – Probably too much for a pilot operation
If your Glass opening was 75mm or 3” in Diameter that would equate to about 470,000 Glasses
We can also supply this material in much smaller quantity without printing – MOQ about 10,000 candles worth.

The entry level machine that we are confident works with our Material (subject to tests) is our Benchtop Capless Machine.

SealerOnCaplessKRPreview

The Sealed finish is as you see it in the video – a little bit wrapped down the side but not much.

As your contents are not food and essentially dry it should be straight forward, however, if your product contains essential oils these can wear away at a what looks like a good induction seal; so you need to test the longevity of the seal.

For more of a wrap down the sides it can be done, though, for pilot operations the material needs to be supplied pre-formed.

Pre-formed liners require tooling charges and the pre-formed liners are a lot more expensive than simple pre-cut flat liners.

Again, for pre-printed you need to purchase that MOQ.

formed seales for glass capless precut

Note with plain liners you can always get labels to apply to the sealed glass. We have label partners we can put you in contact with.

We also have the ability to provide you with the Epson Colorworks printers where you can print your own labels.
I hope this is a good start for your look into machinery and materials to achieve the induction sealing across the top of your products packaged into Re-purposed Glass.

If you are looking for affordable and trustworthy Labelling, Sealing, and packaging machinery, visit Adeneli Packaging websites and talk to one of our machine specialists,

Give us a call at (844)-233-6354 (844-ADENELI) or click the direct chat link below!

chatnowtransparent

https://adenelipackaging.com – https://label-on.com/ – https://sealeron.com – https://capliningmaterial.com

*Labeling vs Labelling: We understand that you may see ‘labeling machines’ and ‘labelling machines’ within our web content. These are synonymous- just spelled differently in different regions of the world. We want our posts to be available to our world-wide audience, so we freely interchange the spelling to encourage easy searching for our content. Please rest assured, we are doing this on purpose!

Used Labeling Machinery: Hidden Costs You Did Not Know About

Used Labeling Machinery and Packaging Machinery:

Purchasing used labeling machinery, sealing, and packaging machinery will definitely provide a path to lower machinery purchase costs- and it will feel like a great deal. But watch out- you could be setting yourself up for huge costs that far outweigh any savings you thought you might make by purchasing second-hand. 

There are many ‘unseen’ costs of purchasing used label application machines, sealing machines and other packaging machinery. This is especially the case with Labeling machines.

Used Labeling MachineConsider Employee Skill Set Requirements

The skills required to operate older labelling* machines will far outway the skills to operate modern good value labeling equipment. Increased skill set employees means, increased training and dependence on higher paid more experienced staff to keep an old machine running (if you can find such staff – or keep them). Newer labeling machinery provides ease of use technology such as touch screen controls, motor speed synchronization and far more simple job changeovers; put simply new labeling equipment is usually far easier to operate. Setting up an old/used  machine and teaching employees to properly use it can quickly eat into the “savings” you made buying the machine.

Machine Condition and Reliability

Reliability is a big factor. Although a machine may look like it is in good shape from the outside, used equipment is subject to previous wear and tear including items that might not be immediately visible. Even with a thorough manual inspection from a skilled technician, there are internal problems that can be missed.  To name a few of the very likely things you will inherit; consider bent shafts, worn down gears and teeth, electronics on its last legs, obsolete operating systems and electronics and mechanical parts no longer produced. 

Loss of production

The Big One:  Loss of production TIME. 
When production stalls your reputation, your profits and your business opportunities can all be significantly impacted.

Lengthy job set up times are NOT GOOD things; even if you have the advanced skill set employees to do themUsed Labeling Machine now. Compared to new labeling machines, most old machines have significantly longer and more complex set-up procedures. 

Would you buy a car you could not service for all the likely AND unlikely service events?  New and old machines alike come with the responsibility of maintenance. Maintenance of old equipment is a much more tricky affair that often involves long waits for replacement parts ;  if you can find them or if they still exist. You may want to back yourself that you are qualified to self service an old labeler, however, labeling machines have a simple task that is achieved with literally thousands of parts.  Even experienced label machine representatives and engineers call upon their teams to solve some issues – with your old labeling machine you are a team of one with a fraction of the labeling knowhow of a company that designs and supplies the current labeling machinery.

Good new labelling* equipment can be serviced quickly if a problem arises. “Current” parts are much faster and easier to identify, reorder and install.

Consider the enhanced position you are in if you were to order a good value LabelOn™ labeling machine with its online gallery support.  Communicating any service issue is instant, recorded for future reference  and identified using pictures and video of current machinery and parts (see below).

Label Machine Service - LabelOn™ Gallery Asset

Older labeling equipment may initially have a lower bottom line, but could really cost you in the long run. Current Used Labeling Machinerylabeling machinery allows for ease of use, quicker training, assured service and support plus significantly fast job turn around.

Buying your labelling* machine, induction sealing machine and other packaging machinery can be a big decision, for your production process, its dependability and your pocketbook. 

You really need to find great machinery; where you know it will work without breaking the bank or compromising the integrity of your production.

We have solutions:

We provide the options that fit your needs and your budget- you won’t be overspending here. We can provide consulting and testing before you purchase your label applicators, induction sealers, or other packaging machinery. We are confident that in most cases we present the best value production solution.

Used Labeling Machine

If you are looking for affordable and trustworthy Labelling, Sealing, and packaging machinery, visit Adeneli Packaging websites and talk to one of our machine specialists,

Give us a call at (844)-233-6354 (844-ADENELI) or click the direct chat link below!

chatnowtransparent

http://adenelipackaging.com – https://label-on.com/ – https://sealeron.com – https://capliningmaterial.com

*Labeling vs Labelling: We understand that you may see ‘labeling machines’ and ‘labelling machines’ within our web content. These are synonymous- just spelled differently in different regions of the world. We want our posts to be available to our world-wide audience, so we freely interchange the spelling to encourage easy searching for our content. Please rest assured, we are doing this on purpose!