sealing machine

MeRo 2KW Air Cooled Induction Sealer

Induction Sealer

The MeRo 2KW Air Cooled unit is a reliable racehorse with standard features that many quote as confusingly priced options. It is what we call the medium priced high end machine.

The machine has a Motorised Height Adjustment, Missing Foil Detection, and Bottle Accumulation Detection. It also has an energy trasnferred reading for process validation. This unit can be supplied with a flat sealing head or an ADJUSTABLE WIDTH tunnel sealing head.

Really built in Europe(Italy); not simply assembled with Chinese circuit boards and parts and then sold as a western made machine.

The MeRo equipment comes from the MeRo family of power electronics that includes Coronatreater that go well beyond 75KW !!; so you can trust that you are dealing with equipment manufactured by a company that knows how to build and handle power electronics.

MeRo 2KW Air Cooled

Electrical and Mechanical Specifications*

Supply voltage 3×380 V. 50 Hz three-phase
MAXIMUM DRAWN POWER: 2,2 KVA
MAXIMUM OUTPUT POWER: 2 KW
WORKING FREQUENCY:30 – 50kHz
AMBIENT TEMPERATURE : 0°C..+40°C (-25°..+70° transport) (-25°..+55° storage)
RELATIVE HUMIDITY : <85%
PROTECTION : IP20 STANDARD
CERTIFICATION : EC (LOW VOLTAGE)
DIMENSIONS GENERATOR : Dimensions height 600mm, length 365mm, depth 460mm. Weight 55 Kg
*Subject to Change

Typical Application Configuration:

CONVEYOR SPEED: up to 30 m/min;
FOIL SIZE:   35 mm;
CAP SIZE:    55 mm ext. diameter;
CAP STYLE:    flip top screw cap (see drawing);
BOTTLE MATERIAL:   Plastic

MeRo Sealer Machine Introduction

MeRo Induction Sealer Machine Range

We believe there is no better value medium priced “High End” Induction Sealing Equipment. There are unique features to allow process validation and adjustable width sealing head tunnels are available.

MeRo Induction Sealer Machines feature:

An Air cooled system (Absolutely no need to water cool the induction head).
Compact construction for easy integration into the filling line.
High power efficiency thanks to the configuration of the power circuits and the use of IGBT modules.
Sinusoidal output waveform (Not Square or chopped).
Constant and Precise Output power due to the configuration of the regulation circuits.
Easy to use controls that display operating parameters and alarm signals.
Remote control Start-Stop interface.
Power variation monitor which can be set by the user to activate an alarm.
Manufactured in accordance with EN-60204-1 standards, Electromagnetic (EMC) compatibility in accordance with EN-5511 and EN50082-2 standards.
Motorized height adjustment
Set-Up Validation providing an Energy absorbed reading- A key advantage over Nearly Every other make

Depending on the range of product and cap, lid, closure shapes, different sealing heads can be supplied.

Options include:

Missing Foil Detection with Bottle Eject Mechanism or Signal
Bottle Accumulation Detection to avoid the situation where bottles are stalled under the active sealing head.
Pressurized Cabinet version to work in dangerous areas.
Fieldbus connection to the production process ASI/PROFIBUS/CAM OPEN/DEVICE NET
Integration of power regulation proportional to the speed of the conveyor via feedback from your existing conveyor’s speed controller. This is another key advantage that MeRo are able to offer over nearly other make.

Take a Closer Look

MeRo Induction Machines – Take a Closer Look

Our Induction Machines

Induction sealing systems are available in a variety of configurations. Your application and production requirements enable us to determine which system is best for you.

On this web site we show the most common configurations, however, we have the capability to supply a number of less conventional induction sealing configurations where required.

The MeRo™ Induction Machine Range is a high end quality machine, however, we have kept this range in the medium priced range for Induction Sealing Equipment. The MeRo™ induction machine boasts exclusive features such as adjustable width sealing tunnels and an energy transfer process validation measurement capability. Whether your product is packaged at few containers per minute or much higher throughput, the MeRo™ equipment represents the best value Induction Equipment for its calibre of machinery.

Below are some pictures of the MeRo induction Sealing machinery range and some options.

MeRo 1KW Air Cooled

MeRo 2KW Air Cooled

MeRo™ Specialty Caps

The MeRo Induction Sealing machines allow for versatility of the Tunnel Sealing Head by offering an Adjustable Width Tunnel.

With this unique feature you can cater for a range of different diameter Specialty Caps and obtain the most efficient energy transfer possible (This means high throughput is possible with a lower power setting).

A Tunnel Induction Sealing Head lets you seal caps where the foil sits a distance greater than say 4 mm from the top surface of the cap; This is often the case with twist top spouts, flip top lids, sports drink caps, sipper caps or shaker caps.

This Adjustable Width Tunnel is perhaps the most versatile option as it will also seal standard flat caps – again providing adjustment to achieve the most efficient energy transfer possible.

MeRo Specialty Caps